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Analisis Kebutuhan Torsi Penjatah Pupuk Butiran Tipe Edge-Cell untuk Mesin Pemupuk Jagung

机译:玉米肥机的边池式粮食肥扭矩要求分析

摘要

A study on the design of metering device which could work more optimally was conducted to overcome the high friction between the rotor and its metering tube, and the clogging of fertilizer particle on the conventional rotor type metering device. An edge-cell rotor type metering device was proposed to overcome the problems. Objectives of the study were to analyze the torque requirement of the edge-cell type metering device and to design metering device of corn fertilizer applicator with lower torque requirements and high accuracy. A mathematical model to calculate the torque requirement of the rotor was developed and validated using torque measurement in the experiment. Experiments were conducted using a model of fertilizer applicator equipped with a rotor torque measuring sensor and rotated using an electric motor. The torque measurement results showed that the edge-cell type metering device could reduce the torque requirement up to 68% and 80% when tested using urea and TSP, respectively. By using the edge-cell type rotor, there was no problem of clogging of fertilizer particle on the rotor system. The validation results showed that the mathematical model could predict accurately the torque requirement of the rotor only on the lower volume of fertilizer (25%) in the hopper. However, on the higher volume of fertilizer (50% and 100%) in the hopper, the calculated torques was 2-4 times higher than the actual measuring torques. The amount of the fertilizer in the hopper not significantly affected the torque requirement of the rotor.
机译:为了克服传统的转子式计量装置中转子与其计量管之间的高摩擦以及肥料颗粒的堵塞,进行了一种可以使工作更优化的计量装置的设计研究。为了克服这些问题,提出了一种边缘单元转子式计量装置。本研究的目的是分析边槽式计量装置的扭矩要求,并设计出扭矩要求低,精度高的玉米肥料施药器计量装置。建立了计算转子扭矩需求的数学模型,并在实验中使用扭矩测量对其进行了验证。使用配备有转子扭矩测量传感器并使用电动机旋转的施肥机模型进行实验。扭矩测量结果表明,在使用尿素和TSP进行测试时,边缘单元式计量装置可分别将扭矩需求降低68%和80%。通过使用边缘单元型转子,在转子系统上没有肥料颗粒堵塞的问题。验证结果表明,该数学模型仅在料斗中的肥料量较小(25%)时才能准确预测转子的扭矩需求。但是,在料斗中肥料量较大(分别为50%和100%)时,计算出的扭矩是实际测量扭矩的2-4倍。料斗中的肥料量不会显着影响转子的扭矩要求。

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